Module 4

Workbook

Materials, Seals, Flanges & Interfaces
Facilitator: adjust scaffolding level before distributing

QC REPORT: Workbooks M04, M05, M06

Artefacts Reviewed:

M04-Workbook.md

Gate 1 — Keyword Scan

No prohibited keywords detected. Scanned for: calculate, compute, solve, formula, equation, recommend, corrective action, what would you do, what steps would you take, how would you, you close/open/turn/start/connect, specify, select the appropriate, design a, what should replace, what pump would, globe valve, 1013 mbar, gauge pressure, modify, redesign, optimise.

Gate 2 — Contextual Compliance

Check Result Notes
QC-CALC (no calculations) PASS All data pre-presented in tables. No arithmetic required.
QC-LANG-01 (no operational language) PASS All scenarios use passive/observed framing. "is inspected", "is accidentally left", "is then baked out".
QC-LANG-02 (no recommendations) PASS Questions ask students to explain, describe, identify — not recommend or prescribe.
QC-LANG-03 (no design decisions) PASS No selection, specification, or design tasks.
QC-LANG-04 (observational framing) PASS All scenario setups present states as already occurring.
QC-LANG-05 (escalation framing) N/A No escalation questions in this workbook.
QC-SCOPE-01 (no engineering tasks) PASS All questions within foundational scope.
QC-SCOPE-02 (Bloom's ceiling) PASS Verbs: State, Identify, Describe, Explain, Compare, Examine, Classify. All approved.
QC-SCOPE-03 (module scope) PASS All questions answerable from M04 + prior modules.
QC-TERM-01 (component IDs) PASS R1-A, R1-G-CH, R1-V-ISO, R1-V-VENT, R1-P-RP — all correct.
QC-TERM-02 (generic components) PASS No manufacturer names.
QC-TERM-03 (angle valve) N/A No valve terminology needed in M04.
QC-TERM-04 (950 mbar) PASS Uses ~950 mbar where atmospheric pressure referenced.
QC-TERM-05 (pressure units) PASS All pressures in mbar absolute.
QC-STRUCT-06 (difficulty tags) PASS All questions tagged with difficulty index.

Difficulty Distribution

Notes

M05-Workbook.md

Gate 1 — Keyword Scan

No prohibited keywords detected. Full scan completed.

Gate 2 — Contextual Compliance

Check Result Notes
QC-CALC (no calculations) PASS All data pre-presented. Rate-of-rise values pre-computed in tables.
QC-LANG-01 (no operational language) PASS "The system was roughed normally", "a rate-of-rise test is performed", "The reinstallation was performed by a trainee". All passive.
QC-LANG-02 (no recommendations) PASS Questions use "rank", "justify", "state", "explain", "identify" — no prescriptive language.
QC-LANG-03 (no design decisions) PASS No selection, specification, or design tasks.
QC-LANG-04 (observational framing) PASS Both B1 and B2 scenarios present states as already occurring.
QC-LANG-05 (escalation framing) N/A No escalation questions in this workbook.
QC-SCOPE-01 (no engineering tasks) PASS All questions within foundational scope.
QC-SCOPE-02 (Bloom's ceiling) PASS Verbs: State, Identify, Describe, Explain, Examine, Rank, Classify. All approved.
QC-SCOPE-03 (module scope) PASS B2 scenario uses M02 rate-of-rise concepts (prior module). All answerable.
QC-TERM-01 (component IDs) PASS R1-A, R2-A, R1-V-ISO, R1-V-VENT, R1-G-CH, R1-P-RP, R2-V-RV, R2-V-GV, R2-G-FL — all correct.
QC-TERM-02 (generic components) PASS No manufacturer names.
QC-TERM-03 (angle valve) PASS Uses "angle valve" in A4. No "globe valve".
QC-TERM-04 (950 mbar) PASS Uses ~950 mbar in B1 scenario.
QC-TERM-05 (pressure units) PASS All pressures in mbar absolute. Superscript notation: 5 x 10-6 mbar.
QC-STRUCT-06 (difficulty tags) PASS All questions tagged.

Difficulty Distribution

Notes

M06-Workbook.md

Verdict: PASS (0 CRITICAL, 0 MODERATE, 0 MINOR) — after 1 fix applied during review

Gate 1 — Keyword Scan

No prohibited keywords detected after fix. Full scan completed.

Pre-fix finding (resolved):

Gate 2 — Contextual Compliance

Check Result Notes
QC-CALC (no calculations) PASS All data pre-presented. No arithmetic required. A9 references "base pressure scales inversely with effective pumping speed" — descriptive relationship statement, no equation.
QC-LANG-01 (no operational language) PASS "the operator starts a routine pump-down" (operator is actor, not student). "R1-P-RP tested independently at its own inlet" — passive. "A visiting specialist inspects the chamber" — passive.
QC-LANG-02 (no recommendations) PASS B1-Q2 asks "Identify at least two measures that are known to control or prevent..." — this is factual recall about existing measures, not a recommendation for a specific case. COMPLIANT.
QC-LANG-03 (no design decisions) PASS No selection, specification, or design tasks.
QC-LANG-04 (observational framing) PASS Both scenarios present states as already occurring.
QC-LANG-05 (escalation framing) N/A No escalation questions in this workbook.
QC-SCOPE-01 (no engineering tasks) PASS All questions within foundational + capstone scope.
QC-SCOPE-02 (Bloom's ceiling) PASS Verbs: State, Identify, Describe, Explain, Examine, Classify, Rank. All approved.
QC-SCOPE-03 (module scope) PASS Capstone — integrates M02 (rate-of-rise), M03 (conductance), M04 (seals), M05 (isolation). All prior modules.
QC-TERM-01 (component IDs) PASS R1-P-RP, R1-V-ISO, R1-V-VENT, R1-G-CH, R1-G-BX, R1-FLT-EXH, R1-L-FL — all correct.
QC-TERM-02 (generic components) PASS No manufacturer names. "oil-sealed rotary vane pump", "turbomolecular pump", "scroll pump", "diaphragm pump" — all generic.
QC-TERM-03 (angle valve) N/A No valve type terminology in M06 workbook.
QC-TERM-04 (950 mbar) PASS Uses ~950 mbar in both scenarios.
QC-TERM-05 (pressure units) PASS All pressures in mbar absolute.
QC-STRUCT-06 (difficulty tags) PASS All questions tagged.

Difficulty Distribution

Notes

Summary

Workbook Verdict Critical Moderate Minor Fixes Applied
M04-Workbook.md PASS 0 0 0 0
M05-Workbook.md PASS 0 0 0 0
M06-Workbook.md PASS 0 0 0 1 (B2-Q2 procedural → principle framing)

All three workbooks are QC-compliant and ready for facilitator review.

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