Module 2 — Practice Quiz (Formative)
15 questions
Question 1 — Definition of Gas Load
Gas load in a vacuum system is best described as:
- The weight of gas remaining in the chamber
- The total rate at which gas enters the system from all sources
- The amount of pressure the pump can generate
- The volume of the chamber
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Correct: B) The total rate at which gas enters the system from all sources
Question 2 — Bulk Gas Removal
During roughing on R1-A, the pressure drops rapidly from ~950 mbar to about 1 mbar, then slows dramatically. What is the primary reason for this slowdown?
- The pump is wearing out
- The chamber has developed a leak
- The bulk gas has been removed and the remaining gas load comes from slower sources like surface water and outgassing
- The gauge is losing accuracy at lower pressures
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Correct: C) The bulk gas has been removed and the remaining gas load comes from slower sources like surface water and outgassing
Question 3 — Five Gas Load Sources
Which of the following is NOT one of the five major sources of gas load in a vacuum system?
- Surface-adsorbed water
- Permeation through walls and seals
- Thermal expansion of the chamber walls
- Real leaks
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Correct: C) Thermal expansion of the chamber walls
Question 4 — Outgassing Behaviour
Which statement best describes how outgassing behaves over time?
- Outgassing rate stays constant — it never decreases
- Outgassing rate decreases over time because gas trapped deeper in materials takes longer to diffuse to the surface
- Outgassing only occurs at pressures below 10-6 mbar
- Outgassing stops completely after the first hour of pumping
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Correct: B) Outgassing rate decreases over time because gas trapped deeper in materials takes longer to diffuse to the surface
Outgassing is a diffusion-limited process. Gas molecules near the surface desorb quickly, but molecules trapped deeper in the material must diffuse through the bulk before they can be released. This means the "easy" gas comes off first and the rate decreases steadily over time — hours or even days. It never fully stops, but it continuously diminishes.
Question 5 — Real Leak vs Virtual Leak
What is the key difference between a real leak and a virtual leak?
- Real leaks are large; virtual leaks are small
- Real leaks involve gas; virtual leaks involve liquid
- A real leak connects the chamber to an unlimited gas source (atmosphere), while a virtual leak releases gas from a trapped volume that eventually empties
- Virtual leaks are imaginary and don't affect system performance
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Correct: C) A real leak connects the chamber to an unlimited gas source (atmosphere), while a virtual leak releases gas from a trapped volume that eventually empties
A real leak is a physical pathway to atmosphere — it provides a constant, unlimited gas flow. A virtual leak is a trapped pocket of gas (e.g., gas in a blind bolt hole or between poorly fitted surfaces) that slowly releases into the chamber. The virtual leak eventually empties; the real leak never does. This difference shows up in rate-of-rise testing: real leaks produce a constant rate, virtual leaks produce a decreasing rate.
Question 6 — Rate-of-Rise Test Purpose
The primary purpose of a rate-of-rise test is to:
- Measure the pump's ultimate base pressure
- Determine the chamber volume
- Distinguish between outgassing and leaks by observing how pressure rises in ISOLATED state
- Calibrate the chamber gauge
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Correct: C) Distinguish between outgassing and leaks by observing how pressure rises in ISOLATED state
A rate-of-rise test isolates the chamber (both valves closed, pump off) and records how pressure changes over time. The shape of the pressure-versus-time curve reveals the gas source: a decreasing rate indicates outgassing (normal), a constant rate indicates a real leak (problem). This is the single most important diagnostic tool in vacuum troubleshooting.
Question 7 — Interpreting Constant Rate of Rise
On R1-A, after isolation at 0.1 mbar, you record the following: after 1 minute the pressure is 0.6 mbar, after 2 minutes it is 1.1 mbar, after 5 minutes it is 2.6 mbar. The rate of rise is approximately 0.5 mbar/min at every interval. What does this pattern indicate?
- Normal outgassing
- A real leak — gas is entering at a constant rate from an unlimited source
- A virtual leak that will eventually stop
- The gauge needs recalibration
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Correct: B) A real leak — gas is entering at a constant rate from an unlimited source
A constant rate of rise (0.5 mbar/min at every measurement) is the signature of a real leak. Atmosphere is an unlimited gas reservoir, so the leak provides a constant flow regardless of how long you wait. If this were outgassing, the rate would decrease over time. This finding should be escalated with the data: "Constant rate of rise at 0.5 mbar/min in ISOLATED state — suspect real leak."
Question 8 — Interpreting Decreasing Rate of Rise
Statement: If R1-G-CH shows a rate of rise that decreases from 0.12 mbar/min to 0.04 mbar/min over 10 minutes in ISOLATED state, this pattern is consistent with normal outgassing.
- True
- False
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Correct: A) True
A decreasing rate of rise is the classic outgassing signature. Gas molecules near the surface desorb quickly (higher initial rate), while deeper molecules take longer to reach the surface (decreasing rate over time). This is normal behaviour and does not indicate a leak. The key diagnostic question is always: is the rate constant (leak) or decreasing (outgassing)?
Question 9 — Surface Water Dominance
In most rough vacuum systems, what is the dominant source of gas load in the pressure range from 1 to 0.01 mbar?
- Bulk atmospheric gas
- Surface-adsorbed water
- Permeation through chamber walls
- Real leaks
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Correct: B) Surface-adsorbed water
Once the bulk gas has been removed (above ~1 mbar), surface-adsorbed water becomes the dominant gas load. Water molecules stick to every internal surface and slowly desorb under vacuum. This is why pumpdown slows dramatically in this range — the pump is fighting water desorption, not bulk gas. Permeation is usually negligible in rough vacuum, and leaks are abnormal rather than the default gas source.
Question 10 — Vent Filter Purpose
What is the primary function of the vent filter (R1-FLT-VENT) on the R1-A rig?
- To remove oil vapour from the pump exhaust
- To prevent airborne particles from being drawn into the chamber during controlled venting
- To regulate the venting speed
- To measure the cleanliness of incoming air
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Correct: B) To prevent airborne particles from being drawn into the chamber during controlled venting
R1-FLT-VENT is a sintered metal filter on the vent line. During controlled venting, the pressure differential draws atmospheric air into the chamber. Without the filter, dust, pollen, fibres, and other particles would be carried into the chamber along with the air. The filter captures these particles before they reach the chamber. The oil mist filter (R1-FLT-EXH) is the one that deals with pump oil — it sits on the exhaust line, not the vent line.
Question 11 — Contamination Recognition
R1-A is pumped down under normal conditions and typically reaches a base pressure of 0.05 mbar. Today, after following the same procedure, R1-G-CH stabilises at 0.3 mbar and won't go lower. What is the most likely explanation?
- The pump has lost 80% of its capacity
- The barometric reference gauge is miscalibrated
- Contamination (such as hydrocarbon film or excess water) is increasing the gas load above normal levels
- The chamber volume has increased
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Correct: C) Contamination (such as hydrocarbon film or excess water) is increasing the gas load above normal levels
An elevated base pressure — higher than the system normally achieves under the same conditions — is a classic contamination signature. The pump is working normally, but the gas load from contamination (oil film, water, or other volatile material on surfaces) exceeds what the pump can remove. This creates a new, higher equilibrium pressure. The system isn't broken; it's dirty.
Question 12 — Hydrocarbon Contamination Source
How can pump oil enter the vacuum chamber (backstreaming)?
- Through the vent filter during venting
- Oil vapour from the pump migrates backward through the foreline toward the chamber, especially at low pressure with no gas flow
- Through the exhaust filter during pump operation
- Oil cannot enter the chamber under any circumstances
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Correct: B) Oil vapour from the pump migrates backward through the foreline toward the chamber, especially at low pressure with no gas flow
Backstreaming occurs when oil vapour from an oil-sealed rotary vane pump (like R1-P-RP) travels backward along the foreline toward the chamber. This is most likely when the pump runs at low pressure with zero gas load — there's no gas flow to push the oil vapour back toward the pump. The oil mist filter (R1-FLT-EXH) prevents oil from reaching the workspace through the exhaust, but backstreaming moves in the opposite direction — toward the chamber.
Question 13 — Clean Handling
Statement: A vacuum chamber that looks visually clean after handling is ready for pump-down without any further cleaning precautions.
- True
- False
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Correct: B) False
"Visually clean" is not the same as "molecularly clean." Fingerprint oils from bare-hand handling, trace solvents from cleaning, and adsorbed water from humid air are all invisible to the eye but produce significant gas load under vacuum. A fingerprint-sized oil deposit can dominate the outgassing of an otherwise clean chamber. Clean handling — gloves, clean tools, proper drying — is a discipline, not just a visual check.
Question 14 — RGA Awareness
A Residual Gas Analyser (RGA) provides information that a standard pressure gauge cannot. What additional information does an RGA give you?
- The exact location of a leak
- The pump's mechanical condition
- The types and relative quantities of different gas species present in the chamber
- The temperature inside the chamber
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Correct: C) The types and relative quantities of different gas species present in the chamber
A standard gauge like R1-G-CH tells you the total pressure — how much gas is present. An RGA breaks that total down by molecular species: how much water, nitrogen, oxygen, hydrocarbons, etc. This tells you what kind of gas is causing a problem, which points you toward the source. For example, nitrogen + oxygen in atmospheric ratio means an air leak; dominant water means surface desorption; hydrocarbon fragments mean pump oil contamination.
Question 15 — Gas Load vs Pump Size
A system cannot reach its target base pressure. A colleague suggests installing a larger pump. What is the most accurate response?
- A larger pump will definitely solve the problem
- The pump size is irrelevant to base pressure
- A larger pump may help slightly, but the most effective approach is usually to identify and reduce the gas load (fix leaks, clean contamination, allow more outgassing time)
- You should install two pumps in parallel
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Correct: C) A larger pump may help slightly, but the most effective approach is usually to identify and reduce the gas load (fix leaks, clean contamination, allow more outgassing time)
Base pressure is determined by the ratio of gas load to pumping speed. A bigger pump increases the denominator, but if the gas load is dominated by contamination or leaks, the improvement is marginal. Fixing the gas source — sealing a leak, cleaning oil contamination, or allowing more time for outgassing — addresses the numerator and is usually far more effective. A small pump in a clean system will outperform a large pump in a contaminated one.